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Join Us on a
tour of our facilities.
Growing a
high quality mushroom product begins with a high quality compost.
There are many variables that influence how many mushrooms
will actually grow during a production cycle,
but, the most important variable is a grower's "experience".
Prairie's production team has over 100-years of growing experience.
Their dedication to the science of composting, and continued research and
development are the most
important determinants of the quality that can be found inside every
package of Prairie's mushrooms.
Compost preparation starts with a high
quality wheat straw.This straw is soaked with a special Prewet machine
for three consecutive days until it has become fully saturated with
water. Supplements are then added to aid the composting process.
These supplements include poultry litter, soya bean or canola meal.
The internal temperature of the compost piles begins to rise to over
70 degrees Celsius. The compost is then transferred to a special
concrete bunker system. Bunkers are equipped with special airnozzles
that force air up through the middle of the compost pile to ensure
nutritious and efficient composting.
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After initial composting is complete, the compost
mixture is loaded into growing rooms on long aluminum
shelves. Using computerized temperature controls, the
compost is pasteurized and conditioned to produce a
safe, clean and nutritious compost. The compost is now
ready to grow healthy, top quality mushrooms.
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Spawn is mushroom mycelium or
"mushroom seed", which is grown on a sterilized grain such
as rye or millet. The spawn is mixed into the beds of compost by a
spawn mixing machine.The compost temperature is held at 27 degrees
Celsius to ensure optimum growth. After 12 to 14 days the spawn will
have grown throughout the compost and is now ready for the final
pre-production stage known as "casing".
After the spawn has grown through the
compost completely, a layer of peat moss is applied to the growing
beds. The spawn continues to grow through the layer of peat moss
(casing). Peat moss aids the growing process by providing a much
needed water reservoir. It also contains the bacteria needed to
promote mushroom development. Once the spawn reaches the surface
fresh air is introduced to the room and the temperature is lowered.
This causes the mushroom spawn to knit together to form tiny white
pins. These pins are the beginning of
the mushrooms.
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When mushrooms reach the desired size,
harvesters begin to hand pick the mushrooms directly into market
ready containers. To ensure a sanitary harvesting environment,
pickers are required to wear hair nets and gloves. Harvesting will
occur once or twice a day over the course of 3-days. Only mature
mushrooms are harvested during each of the picks. A three-day pick
is referred to as a "flush". In total, three flushes will
take place over the course of 3-weeks. After harvesting is complete,
the growing room is brought to a temperature of 70 degrees Celsius
for 24-hours to ensure any active bacteria is destroyed before the
'spent' compost is removed.
Immediately after
harvesting, mushrooms are moved to a "quick cooler". Here they
are placed inside one of six air-cooled compartments where cool
air is forced through the
individual containers. This accomplishes two things: a) it quickly
stops any further development of the mushroom; and b) it moves the
internal temperature of the mushrooms down rapidly to ensure the
mushrooms remain firm, closed and healthy in appearance.
Each of Prairie's customers have
unique packaging requirements. Whether its for retail or food
service, Prairie responds quickly and efficiently to each customers
needs. Because packaging is the single biggest determinant of how
well the mushrooms quality will hold up after it leaves our
facilities, there is ongoing research and development into options
which will extend the life span of the product. Our packaging line
is run by experienced packers who understand the quality
expectations of each customer. Every mushroom handled in this
sanitary environment is again evaluated against Prairie's quality
standards prior to being packed. The high quality mushrooms will
then be forwarded to our customers.
Prairie's commitment to its customers
doesn't stop with growing the best quality mushroom, it continues
with our dedication to on-time delivery and customer service. Our
commitment to the just-in-time delivery model ensures customers
receive the freshest mushroom products everyday of the year. Each of
Prairie's fleet of delivery trucks are equipped with refrigeration
units to help ensure the highest quality. Prairie has a strong
record for getting its quality mushroom products to distant
customers on time.
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